Manufacturing Production Solutions

Turbex will launch at MACH 2018 its ProLine 2 range of automated cleaning lines, intended for applications where a very high level of precision cleaning is needed.

There are four variants in the modular, fine and ultra-fine cleaning line range - Easy, Auto, Semi and Auto+.

Available in five tank sizes, they offer different levels of capability including semi-automatic handling and also cater for various component weights and production quantities. The Auto+ model includes a noise reduction enclosure that doubles as a clean room interface. A hallmark of these machines is multi-frequency ultrasonics, enabling a single transducer to generate two different ultrasonic frequencies. Cycle times can be significantly shorter and there is the added advantage that dis-similar components and materials can be processed in the same tank. An additional feature of ProLine 2 is the option of side-mounted ultrasonic technology for special component geometries. Different drying systems are available including hot air, infrared and vacuum to allow optimum processing of different materials.
All products, which range from bespoke, multi-tank cleaning and drying lines down to small bench-top units, are aimed primarily at high-end manufacturers in the optics, medical, and precision manufacturing industries. However, the aerospace, automotive, nuclear, electronics and general engineering sectors are also target markets.
To be promoted for the first time in the UK will be targeted cleaning, rinsing and drying technology in a single chamber machine. It works alongside global spray-flood action, coupled with highly controllable kinematics and rotatable ultrasonic transducers. The targeted / global tandem process is intended for efficient and reliable removal of swarf, oil and other contaminants from difficult-to-reach areas such as undercuts, blind bores and intricate channels. Aimed in particular at manufacturers in the hydraulics and diecasting industries, it addresses the problem of accessible surfaces of complex components being over-cleaned before the cleanliness of interior contours meets the required specification.
Central to the new process is a tool positioning system into which the parts to be cleaned are fixtured. Via integrated nozzles in specific locations to suit the components, water or air is guided directly to bores, channels, holes and other difficult areas to be cleaned. Newly developed central bearing kinematics with dual-channel rotary feedthrough assist projection of the cleaning medium, making it flow with a high degree of turbulence.
Completing the exhibits will be models from the Turbex range of bench-top and floor-standing ultrasonic cleaning tanks, which can be used stand-alone, as bench-mounted units or as part of an integrated modular cleaning system.

Visit: www.turbex.co.uk

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